CRAFTSMAN 917.273050 Service Manual
Overview of craftsman 917 273050 service manual
The CRAFTSMAN 917.273050 service manual is a comprehensive reference designed to guide qualified technicians through the inspection, diagnosis, maintenance, and repair of the mower. It consolidates the essential procedures required to restore safe and reliable operation, covering mechanical subsystems, electrical controls, fuel systems, and safety interlocks. The manual emphasizes methodical troubleshooting, verified torque specifications, and correct alignment procedures to ensure consistent performance and prolong equipment life. Adherence to the documented steps helps minimize downtime and reduces the risk of secondary damage during service work. Technicians should use the manual in conjunction with the equipment’s technical notes and any updated service bulletins from the manufacturer.
Within this manual, service tasks are organized to reflect real-world workflows, beginning with preventive maintenance and followed by more advanced diagnostic procedures. You will find guidance on checking and replacing common wear items, such as blades, belts, and pulleys, as well as instructions for optimizing cutting performance and engine reliability. The manual also includes calibration steps for controls, safety systems, and indicators to ensure correct and predictable operation. By following these sections, a technician can systematically verify that each functional area meets the manufacturer’s specifications before returning the machine to service. The documentation is intended to be used by technicians who have a foundational understanding of small-engine mechanics and power equipment safety practices.
The manual highlights critical safety notices and symbols that indicate potential hazards encountered during service work. Expect warnings related to hot surfaces, moving parts, fuel handling, and the risk of unintended machine startup. It provides standardized caution language and color-coded symbols to help technicians quickly recognize and respond to dangers in the workshop. Proper lockout/tagout procedures are described to prevent accidental engine cranking during maintenance, and personal protective equipment recommendations are included for common tasks. The safety guidance is designed to protect both the technician and bystanders from injury, and it should be reviewed before any disassembly or adjustment procedures begin.
Key sections of the manual also emphasize required tools, torque specifications, and inspection criteria for critical assemblies. Tables and step-by-step sequences are used to ensure accuracy when aligning blades, adjusting the mower deck height, and tuning the engine’s carburetion or fuel delivery system. The document stresses measuring wear limits, acceptable tolerances, and the correct replacement parts to use, ensuring compatibility with the 917.273050 model and its production variants. By maintaining a rigorous approach to maintenance and repair, technicians can achieve consistent performance, safe operation, and extended service life for the equipment.
Model identification and serial data: Begin by confirming the exact model and serial number of the equipment before performing any inspection or service. Verify the model tag on the engine housing or chassis to ensure compatibility with the service procedures outlined in the manual. Record the serial data, including the production year and unit number, as this information is critical for determining applicable parts, torque specifications, and any service bulletins. When documenting identification, also note any visible modifications or non-OEM components that could affect performance or safety. This upfront verification helps prevent misapplication of procedures and supports accurate troubleshooting and warranty considerations.
Engine specifications and performance targets: The equipment uses a small, air-cooled engine that powers multiple cutting, trimming, or mowing functions. Key specifications to verify include displacement, horsepower rating, recommended operating speed (RPM), and fuel type or mix ratio if applicable. Understand baseline performance targets such as no-load RPM, rated load performance, fuel consumption expectations, and emission control considerations. Check for proper governor operation, lubrication levels, and cooling airflow to ensure the engine meets the stated performance targets under typical work conditions. Consistently compare observed performance during normal operation to the manufacturer’s specifications to identify deviations that may indicate wear or component failure.
Required tools and service environment: Prepare a clean, well-lit workspace with a stable work surface and a clear path for parts removal. A standard set of hand tools, torque wrenches, feeler gauges, and OEM-approved special tools should be available. Ensure the service environment is free of ignition sources if fuels are present, and maintain adequate ventilation when performing any tasks involving exhaust or fumes. Keep a parts tray and labeling supplies handy to avoid misplacement of fasteners and small components. Maintain a copy of the equipment’s service data sheet and a log for recording maintenance intervals, replacing worn components, and noting any modifications that could affect safety or performance. A properly organized environment reduces the risk of misassembly and accelerates efficient, accurate maintenance tasks.
Additional considerations for safety and reliability: Before any disassembly, disconnect the spark plug or remove the power source to prevent accidental starting. Verify that all guards and shields are intact and properly fastened before operation. When documenting the performance data, include ambient temperature, humidity, and fuel quality as variables that can influence engine behavior. Normalize testing procedures by calibrating tools and using manufacturer-recommended lubricants and parts. Finally, a thorough inspection should cover fuel lines, air filter condition, spark plug gaps, and cooling fins to ensure long-term reliability and safe operation in accordance with the OEM specifications.
The initial inspection and preparation steps for the CRAFTSMAN 917.273050 begin with a thorough visual assessment of the mower and engine components. Begin by securing the unit on a clean, flat surface and disconnecting the spark plug wire to prevent accidental starting. Inspect the air intake, filter, and surrounding housings for dirt, debris, and signs of wear or damage. Check the blade condition, including sharpness, balance, and any nicks or cracks, and verify that the blade bolt is intact and properly torqued. Examine the fuel system for signs of stale fuel, leaks, or deteriorated hoses, and inspect the carburetor linkage for smooth operation. Document any obvious issues such as loose hardware, frayed wires, or missing safety shields before proceeding with further diagnostics.
Safety system verification is a critical step to ensure operator protection and proper mower function. Confirm that all safety interlocks, including the seat switch, PTO engage/ disengage mechanisms, and blade brake, respond appropriately when tested in a controlled environment. Manually depress the parking brake lever and ensure it engages fully, then attempt to move the throttle and engage the blades to verify that the system disengages promptly if safety conditions are not met. Inspect the spark plug boot for a secure fit and absence of cracks, and verify that the battery connections, if equipped, are clean and tight with no corrosion. If any safety component fails to respond correctly, do not operate the unit and pursue replacement or professional adjustment before continuing diagnostics.
The diagnostic flow for common symptoms guides the technician through structured checks to identify root causes quickly. For starting issues, confirm fuel availability, clean or replace the spark plug, and inspect the ignition coil and safety switches as potential culprits. If the engine runs roughly or stalls, assess air intake cleanliness, fuel quality, carburetor condition, and exhaust obstruction, following with adjustments or cleaning as necessary. For mowing performance problems, examine blade sharpness, belt tension, drive system integrity, and anti- vibration mounts, listing wear indicators and recommended service actions. When unusual noises or vibrations occur, inspect undercarriage components, pulleys, and deck spindle shafts for looseness or misalignment, ensuring fasteners are secure and parts rotate freely. Maintain a detailed log of each test and result to facilitate informed decisions about repairs or replacement components.
Disassembly procedures and component access require careful attention to safety and sequence. Begin by disconnecting the power source and ensuring the unit is on a flat, stable surface with the engine cooled before any removal of exterior parts. Remove any accessories or attachments that may obstruct access, and keep fasteners organized by location to simplify reassembly. Start with the exterior covers and guards, loosening screws or fasteners in a logical pattern to avoid bending panels or causing misalignment. Document any subtle damage or wear observed under the covers, as this can indicate underlying issues that need attention during repair.
Removing exterior covers and guards provides essential visibility to the internal components while protecting you from moving parts. As you lift a cover, check for harness connectors or grounding straps that may be attached, and disconnect them only after confirming power is isolated. Use a magnetic tray for screws and small fasteners to prevent loss, and note the orientation of each part for correct replacement. When reassembling, ensure that all seals and gaskets are intact and seated properly to prevent dust ingress or moisture intrusion. Properly labeled, the exterior components contribute to a clean workflow and reduce the risk of late reassembly errors.
Inspecting and removing the cutting deck involves supporting the deck with a lift or jack stands to relieve tension on the blades and spindles. Remove the blade bolts in a star pattern to minimize rotor warping, and replace worn blades with appropriately balanced replacements only. Inspect belt paths and pulleys for grooves, cracks, or glazing, and replace any damaged components to avoid unbalanced operation. When detaching the deck from the lift arms or PTO linkage, photograph or label connections to facilitate accurate realignment during reinstallation. After removal, clean the deck mounting area and inspect the spindle housings for play or seal leaks, addressing any issues before reassembly.
Accessing the drive and belt systems requires detaching the belt guards and securing panels to expose the drive pulley, belt tensioner, and transmission interfaces. Check belts for fraying, cracking, or embedded debris, and replace as needed with belts of the correct length and width to maintain proper tension and tracking. Use a belt tension gauge or the OEM method to achieve the prescribed tension, then rotate the system to verify smooth operation without slipping. Inspect drive sprockets, bearings, and the transmission input/output shafts for wear, lubrication, and proper alignment, addressing any looseness or signs of contamination. Reassemble in reverse order, ensuring all fasteners are torqued to the manufacturer’s specification and that guards, shields, and safety interlocks are reinstalled correctly to preserve operator safety.
Fuel system inspection and maintenance is the cornerstone of reliable operation for the CRAFTSMAN 917.273050 lawn equipment. Begin by ensuring the machine is on a stable surface, the spark plug is disconnected, and the fuel system is depressurized before handling. Inspect the fuel cap vent for blockages and verify that the vent allows unrestricted flow; a clogged vent can create a vacuum within the tank that hinders fuel return and can lead to starting difficulties. Check all fuel lines for signs of cracking, hardening, or swelling, and replace any that show wear. When inspecting the fuel hose fittings, ensure they are secure but not overtightened, as over-torquing clamps can damage hoses. Drain any old fuel from the tank if it smells varnished or contains contaminants, and replace with fresh, clean gasoline that meets the mower’s specification. Finally, verify the fuel filter and carburetor bowls for debris; clean with approved solvents and reinstall with care to prevent resedimentation of particulates into the fuel circuit.
Air intake and filtration service is critical to maintaining optimal engine performance and longevity. Start by inspecting the air filter housing for cracks or loose connections that could allow unfiltered air to bypass the filter. Remove the air filter element and inspect its condition; a visibly dirty or discolored filter should be replaced rather than cleaned, as filtration efficiency declines with reuse. If the filter is reusable, clean it according to the manufacturer’s recommendations, ensuring all dirt and debris are fully removed before reassembly. Check the intake ducts and seals for any signs of damage or air leaks; a loose or cracked seal can cause lean running conditions and poor starting. After reassembling, perform a brief idle test to confirm that the air intake system is drawing air smoothly without whistling or resistance, and reseat if necessary to prevent unmetered air entry. Regularly replace the air filter at intervals specified in the service schedule, or more frequently in dusty or harsh operating environments to maintain performance and fuel efficiency.
Ignition system checks and tuning are essential for dependable starting and consistent engine power. Begin by removing the spark plug boot and inspecting the spark plug for wear, fouling, or glazing; replace a worn or fouled plug with a correct gap specification as directed by the service manual. Measure the plug gap with a feeler gauge and adjust to the manufacturer’s recommended value if applicable, ensuring the new gap aligns with the model’s ignition requirements. Inspect the ignition coil and ignition wires for cracks, corrosion, or signs of overheating, and replace any damaged components to prevent misfires. If the engine exhibits hard starting, backfiring, or rough operation, verify the kill switch and wiring are intact and correctly grounded; a faulty kill switch can cause intermittent ignition shutdowns. For advanced tuning, use only approved service tools to set ignition timing or engine speed as specified; improper timing can cause damage or reduced performance. After any ignition service, reassemble all connections securely and perform a controlled test run, noting idle smoothness, acceleration response, and throttle response to confirm proper ignition timing and wiring integrity.
The battery and charging system of the CRAFTSMAN 917.273050 must be evaluated as a complete loop to ensure reliable operation. Begin by inspecting the battery’s state of charge with a multimeter, verifying that the resting voltage falls within the manufacturer’s specified range for a healthy lead-acid cell. When charging, monitor the current to confirm that the alternator or charging assembly maintains a steady output without excessive ripple or sudden drops, which can indicate internal faults or poor connections. Safety is paramount; always disconnect the battery before performing resistance checks on cables or connectors to avoid short circuits. In addition, inspect the battery terminals for corrosion and ensure that all fasteners are torqued to the specified values to maintain proper electrical contact and prevent intermittent power loss during operation.
The wiring harness routing and connector inspection require a careful tracing of each conductor from the power source to the functional components. Photograph or label the original harness paths before disassembly to guide accurate reassembly. Look for signs of abrasion, pinching, or heat damage along undercarriage covers and near moving parts, since vibration and debris can degrade insulation over time. Ensure that harnesses are properly seated in their clips and routed away from hot surfaces or sharp edges that could compromise insulation. Connector cleanliness is essential; unplug each connector, inspect for bent or corroded pins, and apply a light dielectric grease to protect against moisture ingress while maintaining good electrical contact. When reinstalling, confirm that locking tabs click fully into place and that no wires are stretched or strained at the junctions, which could lead to intermittent faults or sudden disconnections during heavy use.
Troubleshooting electrical faults begins with a methodical diagnostic approach that isolates circuits without introducing risk to the operator or the equipment. Start by performing a visual inspection for obvious damage, burnt smells, or melted insulation, which are common precursors to concealed faults. Use a digital multimeter to check voltage drops across switches and relays during normal operation; unexpected variance often points to poor connections or worn contacts. If a fault is suspected in a safety switch or interlock, test continuity with the switch in both the safe and operating positions to determine if the mechanism fails closed or fails open under load. For intermittent issues, temporarily reseat connectors and gently flex wires near their entry points to reproduce the fault in a controlled manner, which aids in locating degraded insulation or loose terminals. Finally, document all findings with precise measurements and reference the service manual schematics to verify correct wire colors and routing, ensuring that any repair restores full electrical integrity and safe operation of the mower.
Operational safety switch testing is essential to ensure the equipment can be stopped quickly in the event of an emergency. Begin by inspecting each safety switch for physical damage or signs of wear, such as bent levers or loose mounting hardware. With the engine off and the spark plug wire disconnected, manually actuate each switch to confirm it opens and closes the circuit as intended. Use a multimeter to verify continuity when the switch is engaged and verify open circuit when released. If any switch fails to operate correctly, replace it following the manufacturer’s recommended procedures and re-test all switches after installation to confirm proper function. Regular functional checks should be performed before each use to prevent accidental startup and to protect the operator from potential injury.
Brake and engagement verification involves confirming that the braking mechanism engages fully and holds during operation, with zero unintended movement when the control is released. Start by inspecting the brake linkage for proper alignment and free movement, ensuring there are no stretched cables or worn pivots. Apply the brake with the traction control engaged and observe that the drum, disc, or brake shoes respond immediately, bringing all moving parts to a complete stop within the expected distance. Release and re-engage the drive to confirm that the engagement mechanism returns to a neutral state without sticking or slipping. If the brake does not engage fully or drags after release, adjust the tension or clearance per the alignment procedure and verify with a controlled test in a safe, clear area. Periodic verification of brake performance is crucial for safe operation under load and on inclines.
System reset procedures after maintenance are designed to return the equipment to a known safe state and ensure reliable operation following service. After completing maintenance, reinstall all guards, shields, and safety devices before reconnecting power sources or starting the engine. Perform a thorough visual inspection for any loose fasteners, damaged hoses, or abnormal signs such as frayed cables or cracked housings, and address them before proceeding. With the ignition in the off position, disconnect and then reconnect the battery or power supply to reset electronic controllers if specified by the manual, ensuring any fault codes are cleared and the system indicators return to normal. Start the unit at low throttle in a controlled environment, listening for abnormal noises, and verify that all safety interlocks restore their functional state during initial operation. Document the reset steps and any adjustments made, and test the full range of motion and safety features under load to confirm complete readiness for regular use.
Troubleshooting guide and fault codes
Diagnosing issues on outdoor power equipment requires a systematic approach that begins with clear symptom identification and careful isolation of potential causes. Start by documenting the exact behavior you observe, including abnormal noises, failure to start, loss of power, or unusual vibrations. Prior to inspecting mechanical components, verify basic safety conditions such as proper fuel, fresh oil, charged batteries if applicable, and clean air filters. Ensure all protective covers are in place and that the unit is on a stable, level surface to prevent accidental movement during testing. A thorough check of key systems—fuel, ignition, air, and exhaust—often reveals the root cause without the need for advanced tools. Keep a log of observed symptoms, time of day, and environmental conditions to aid in identifying patterns that point to specific faults.
Symptom based diagnostic steps involve a tiered approach: first confirm that the basic operating prerequisites are met, then perform targeted tests to verify system integrity. For starting issues, inspect the spark plug, ignition coil, and fuel delivery system, ensuring there is a reliable spark and that fuel is reaching the carburetor or injection system. If the engine struggles under load or stalls, assess the air filter, carburetor settings, and muffler for obstructions. For equipment exhibiting poor performance or reduced power, evaluate the air intake, fuel quality, exhaust restrictions, and cooling fins to prevent overheating. In cases of excessive vibration or abnormal sounds, examine belts, pulleys, blade assemblies, and mounting hardware for looseness or imbalance. Document each step and the outcomes to guide further actions and to facilitate future maintenance planning.
Common fault code interpretations provide a quick reference to decode electronic or sensor-driven alerts commonly found on modern units. A fault code indicating a misfire often points to ignition or fuel delivery issues, such as a fouled plug or a lean fuel mixture. Codes related to overheating typically signal restricted cooling airflow, a clogged cooling shroud, or a failed thermo-switch that requires inspection and replacement. If an RPM or speed code is present, inspect throttle linkage, governor calibration, and air or fuel delivery systems to ensure stable and proportional engine response. Battery or charging system fault codes require testing the alternator, charging coil, and battery condition, followed by electrical cleanups and secure connections. When a fault code is displayed, clear the code after performing the recommended service actions to verify whether the fault reoccurs, and consult the code’s historical log for recurring patterns that might indicate a developing issue.
Repair recommendations and service actions emphasize both safety and precision. Begin with disassembly only after disconnecting power sources and ensuring the engine is cool and stable. Replace worn or damaged components with OEM parts, and where applicable, re-torque fasteners to the manufacturer’s specification to prevent future loosening. For fuel system problems, clean or replace the carburetor and fuel lines, and verify fuel quality to rule out contamination. If air or exhaust restrictions are suspected, inspect the air filter, muffler, and exhaust ports, and clear obstructions or replace components as needed. Electrical issues typically require cleaning corrosion from connections, replacing failed sensors or relays, and ensuring proper grounding. After completing repairs, perform a functional test under load and verify that fault codes are cleared and that normal operating parameters have been restored. Maintain thorough service records noting parts replaced, settings adjusted, and test results to support ongoing maintenance and future troubleshooting.
Preventive maintenance is essential to ensure reliable operation and long service life of your CRAFTSMAN 917.273050 lawn tractor. Establish a routine that covers daily, weekly, and monthly tasks to keep the machine performing at peak efficiency. Start with a quick visual inspection at each use, looking for any loose fasteners, damaged cables, or signs of wear on belts and pulleys. Check the oil level and fuel system for leaks, ensuring the engine compartment is free of debris that could impede cooling. Verify that the air filter is clean and the mower deck drive belt is properly tensioned, and inspect the blades for nicks or excessive dullness that could affect cutting performance. This proactive approach reduces the risk of unexpected breakdowns and helps maintain safe operating conditions.
On a weekly basis, perform a more thorough check of critical systems to prevent minor issues from escalating. Inspect the battery terminals for corrosion and ensure a secure connection, cleaning as needed with a mild solution of water and baking soda. Examine the cooling fins around the engine and remove any grass clippings or debris that could obstruct airflow and cause overheating. Test safety features such as the blade engagement switch, parking brake, and blade brakes to confirm proper operation. Rotate or sharpen mower blades if necessary and balance them to reduce vibration and improve cut quality. Lubricate pivot points and moving linkages as specified by the manufacturer to maintain smooth operation and extend component life.
Monthly maintenance should focus on detailed service tasks and preventive replacements. Replace or clean the air filter according to the engine manufacturer’s recommendations, and inspect the fuel filter and lines for signs of wear or cracking. Check the spark plug for color and gap, replacing it if fouled or worn to prevent hard starting or misfires. Inspect the carburetor for varnish buildup and clean only if you have the proper tools and knowledge; if performance is inconsistent, seek professional service. Examine belts for wear and replace any stretched or cracked belts to avoid slipping. When performing any maintenance, use OEM replacement parts or those approved by the manufacturer to maintain the machine’s warranty and reliability.
Seasonal maintenance considerations require adapting the schedule to the mowing season and storage periods. Before the growing season begins, perform a comprehensive inspection of the cutting deck, spindle assemblies, and drive system; replace worn components and verify belt alignment and tension. After the last cut of the season, thoroughly clean the mower, drain or stabilize fuel as recommended, and prepare the engine for long-term storage by following the manual’s guidelines. For winter storage, protect the battery with a full charge and remove it if the unit will be idle for an extended period, storing it in a cool, dry place. Cover the machine to shield it from dust, moisture, and pests, while maintaining adequate ventilation to prevent corrosion of metal parts. Adopting these seasonal practices helps ensure a smooth start when the season resumes and minimizes downtime.
Record keeping and parts inventory tips support consistent maintenance and quick repairs. Maintain a log of all inspections, replacements, and service performed, including dates and part numbers, so you can track wear trends and anticipate future needs. Keep a standardized checklist for daily, weekly, and monthly tasks, and attach it to the machine or store it with the service manual for easy reference. Maintain an organized parts inventory with essential items such as spark plugs, air filters, belts, battery terminals, and lubricants, labeling shelves for rapid retrieval. Regularly review supplier lead times and warranty terms to ensure that you can obtain parts promptly when needed. A well-maintained record system minimizes downtime, supports warranty compliance, and helps you budget for routine replacements before failures occur.
The Torque specifications section provides precise values that are critical to ensuring the safe and reliable operation of the CRAFTSMAN 917.273050 lawn appliance. When assembling or reassembling components, always verify the correct torque against the service data to avoid under-tightening that can lead to loosening under operation or over-tightening that may cause thread damage or component failure. Use a calibrated torque wrench and follow a star or sequential tightening pattern as recommended by the manufacturer to distribute load evenly. Document any torque deviations observed during disassembly and reassembly to maintain traceability for future maintenance cycles. Regular verification of fastener torque is essential after initial use, following exposure to vibration, impact, or maintenance work that could alter clamping force. A systematic approach to torque ensures longevity of the drive system, blades, and safety-critical connections, reducing the likelihood of operational faults.
The lubricants and fluids guide outlines the recommended lubricants, greases, and fluid types required for optimal performance and longevity of the mower. Use only the lubricants specified by the manufacturer to prevent chemical incompatibilities and to maintain warranty validity. Pay attention to environmental conditions, as temperature and humidity can influence viscosity and flow characteristics, affecting lubrication performance. Proper lubricant application includes cleaning all joints and seals before applying fresh lubrication, and avoiding over-lubrication which can attract dust and debris. Monitor fluid levels regularly, replacing or topping up as needed with the correct grade and quantity. This guide also details intervals for lubrication of moving parts such as zerk fittings, pivot points, and chain drives if present, ensuring smooth operation and minimizing wear. Always handle lubricants in accordance with safety data sheets and environmental regulations to protect personnel and the surrounding environment.
The replacement parts list and sourcing section enumerates the essential components required for routine maintenance and common repair scenarios. Maintain an up-to-date parts inventory and verify part numbers against the current catalog before ordering to ensure compatibility with the 917.273050 model. Where possible, procure manufacturer-approved components to guarantee fit, finish, and durability, and consider stock surges during peak season maintenance. The sourcing guidelines cover authorized distributors, expected lead times, and recommended substitutions only when approved by technical support. Documenting part usage and maintaining a repair log helps track wear patterns and predict future replacements, reducing downtime and improving service efficiency. For hard-to-find items, this section outlines legitimate paths for obtaining back-ordered or discontinued components, including cross-reference numbers and supplier contact procedures to streamline the procurement process.